+86 18531742341
01
Cuplock Scaffolding for Bridge Highway Projects
Zhuozhan Cuplock Scaffolding is a trusted solution for complex bridge and highway projects, offering exceptional strength, adaptability, and speed. Designed to handle heavy-duty falsework and elevated operations, the system easily accommodates varied heights, sloped surfaces, and dynamic jobsite demands. From pier formwork to overhead platforms, Cuplock delivers the stability and efficiency that infrastructure contractors rely on.
Product Overview
The Zhuozhan Cuplock Scaffolding System is engineered to meet the demanding needs of bridge and highway construction. With its high load capacity, quick-lock mechanism, and modular design, it provides reliable support for heavy formwork, deck slabs, and elevated access platforms.
Made from durable Q235/Q345 steel and finished with hot-dip galvanization, the system performs exceptionally well in outdoor and long-term projects. Whether you’re building piers, overpasses, or beam structures, Zhuozhan Cuplock ensures safety, strength, and productivity on every job site.
→ Heavy-duty performance. Fast setup. Proven on infrastructure.
Key Applications
Pier & Column Formwork Support – Heavy-duty standards with adjustable jacks support large concrete loads with precision.
Beam & Slab Falsework – Works seamlessly with U-head jacks and steel props to form strong deck support.
Access Towers & Working Platforms – Create elevated platforms for rebar tying, form setting, or inspection.
Temporary Structures Over Traffic – Safe, rigid, and fast to erect with minimal interference to ground operations.
Product Gallery
National standard specifications parameter standards, if there are other specifications standards can also contact us for customization
|
Description |
Explanation |
|
|
Product |
cuplock scaffolding |
|
|
Type |
Cuplock rod |
Horizontal Rod |
|
Size |
600-3000mm |
600-1500mm |
|
Wall thickness |
3.5mm/3.25mm |
3.25mm/2.75mm |
|
Standard |
EN 12810 / 12811 BS1139 |
|
|
Surface treatment |
Hot-dip galvanizing/Electro-galvanizing/Spray painting |
|
|
Application |
Construction engineering, Bridges and transportation, industry and energy, etc |
|
|
Packaging |
Steel Pallet、Plastic-Wrapped Bundles、Or package as per the customer's requirements |
|
|
Delivery time |
30 to 45 days from the date of drawing confirmation. |
|
|
Payment Terms |
T/T or L/C at sight |
|
Product parameters:
|
Cuplock scaffold Vertical Bars |
|||||||
|
Length(mm) |
Tube thickness(mm) |
Material |
Tube diameter(mm) |
Weight(kg) |
Number of roots/ton |
Meters/tons |
Surface treatment |
|
600 |
3.5 |
Q355 |
48 |
3.69 |
271 |
192 |
Hot-dip galvanizing120μm |
|
900 |
3.5 |
Q355 |
48 |
4.92 |
203 |
203 |
Hot-dip galvanizing120μm |
|
1200 |
3.5 |
Q355 |
48 |
6.85 |
146 |
190 |
Hot-dip galvanizing120μm |
|
1500 |
3.5 |
Q355 |
48 |
8.78 |
114 |
183 |
Hot-dip galvanizing120μm |
|
1800 |
3.5 |
Q355 |
48 |
9.95 |
100 |
190 |
Hot-dip galvanizing120μm |
|
2100 |
3.5 |
Q355 |
48 |
11.08 |
90 |
198 |
Hot-dip galvanizing120μm |
|
2400 |
3.5 |
Q355 |
48 |
13.05 |
76 |
190 |
Hot-dip galvanizing120μm |
|
3000 |
3.5 |
Q355 |
48 |
16.15 |
62 |
192 |
Hot-dip galvanizing120μm |
|
Cuplock scaffold Vertical Bars |
|||||||
|
Length(mm) |
Tube thickness(mm) |
Material |
Tube diameter(mm) |
Weight(kg) |
Number of roots/ton |
Meters/tons |
Surface treatment |
|
600 |
3.25 |
Q355 |
48 |
3.51 |
284 |
284 |
Hot-dip galvanizing120μm |
|
900 |
3.25 |
Q355 |
48 |
4.56 |
219 |
219 |
Hot-dip galvanizing120μm |
|
1200 |
3.25 |
Q355 |
48 |
6.37 |
157 |
157 |
Hot-dip galvanizing120μm |
|
1500 |
3.25 |
Q355 |
48 |
7.42 |
135 |
135 |
Hot-dip galvanizing120μm |
|
1800 |
3.25 |
Q355 |
48 |
9.23 |
108 |
108 |
Hot-dip galvanizing120μm |
|
2100 |
3.25 |
Q355 |
48 |
10.3 |
97 |
97 |
Hot-dip galvanizing120μm |
|
2400 |
3.25 |
Q355 |
48 |
12.09 |
83 |
83 |
Hot-dip galvanizing120μm |
|
3000 |
3.25 |
Q355 |
48 |
14.95 |
67 |
67 |
Hot-dip galvanizing120μm |
|
Cuplock scaffold Vertical Bars |
|||||||
|
Length(mm) |
Tube thickness(mm) |
Material |
Tube diameter(mm) |
Weight(kg) |
Number of roots/ton |
Meters/tons |
Surface treatment |
|
600 |
2.75 |
Q355 |
48 |
3.15 |
317 |
228 |
Hot-dip galvanizing120μm |
|
900 |
2.75 |
Q355 |
48 |
4.02 |
249 |
225 |
Hot-dip galvanizing120μm |
|
1200 |
2.75 |
Q355 |
48 |
5.65 |
177 |
233 |
Hot-dip galvanizing120μm |
|
1500 |
2.75 |
Q355 |
48 |
6.52 |
153 |
221 |
Hot-dip galvanizing120μm |
|
1800 |
2.75 |
Q355 |
48 |
8.15 |
123 |
229 |
Hot-dip galvanizing120μm |
|
2100 |
2.75 |
Q355 |
48 |
9.02 |
111 |
212 |
Hot-dip galvanizing120μm |
|
2400 |
2.75 |
Q355 |
48 |
10.65 |
94 |
224 |
Hot-dip galvanizing120μm |
|
3000 |
2.75 |
Q355 |
48 |
13.15 |
76 |
225 |
Hot-dip galvanizing120μm |
|
Cuplock scaffold Horizontal Bars |
|||||||
|
Length(mm) |
Tube thickness(mm) |
Material |
Tube diameter(mm) |
Weight(kg) |
Number of roots/ton |
Meters/tons |
Surface treatment |
|
600 |
3.5 |
Q355 |
48 |
3.51 |
284 |
284 |
Hot-dip galvanizing120μm |
|
900 |
3.5 |
Q355 |
48 |
4.56 |
219 |
219 |
Hot-dip galvanizing120μm |
|
1200 |
3.5 |
Q355 |
48 |
6.37 |
157 |
157 |
Hot-dip galvanizing120μm |
|
1500 |
3.5 |
Q355 |
48 |
7.42 |
135 |
135 |
Hot-dip galvanizing120μm |
|
Cuplock scaffold Horizontal Bars |
|||||||
|
Length(mm) |
Tube thickness(mm) |
Material |
Tube diameter(mm) |
Weight(kg) |
Number of roots/ton |
Meters/tons |
Surface treatment |
|
600 |
3.25 |
Q355 |
48 |
2.26 |
284 |
284 |
Hot-dip galvanizing120μm |
|
900 |
3.25 |
Q355 |
48 |
3.31 |
219 |
219 |
Hot-dip galvanizing120μm |
|
1200 |
3.25 |
Q355 |
48 |
4.36 |
157 |
157 |
Hot-dip galvanizing120μm |
|
1500 |
3.25 |
Q355 |
48 |
5.4 |
135 |
135 |
Hot-dip galvanizing120μm |
|
Cuplock scaffold Horizontal Bars |
|||||||
|
Length(mm) |
Tube thickness(mm) |
Material |
Tube diameter(mm) |
Weight(kg) |
Number of roots/ton |
Meters/tons |
Surface treatment |
|
600 |
2.75 |
Q355 |
48 |
1.94 |
515 |
283 |
Hot-dip galvanizing120μm |
|
900 |
2.75 |
Q355 |
48 |
2.81 |
356 |
303 |
Hot-dip galvanizing120μm |
|
1200 |
2.75 |
Q355 |
48 |
3.68 |
272 |
313 |
Hot-dip galvanizing120μm |
|
1500 |
2.75 |
Q355 |
48 |
4.55 |
220 |
319 |
Hot-dip galvanizing120μm |
Project Case
Project Case: Cuplock Scaffolding for Yibin Nanxi Yangtze River Bridge
Location: Yibin, Sichuan Province, China
Project Type: Multi-span cable-stayed bridge over the Yangtze River
Application: Pier falsework support, bridge deck slab scaffolding, access platforms
Project Overview:
As part of the regional transportation upgrade plan, the Nanxi Yangtze River Bridge in Yibin required a safe and efficient scaffolding solution for high pier formwork and long-span deck construction. The construction involved multiple work fronts with tight deadlines and variable pier elevations over complex river terrain.
Zhuozhan Solution:
Zhuozhan delivered a full set of Cuplock Scaffolding, featuring Q345 hot-dip galvanized steel, adjustable base jacks, U-heads, and custom bracing. The modular system allowed the team to quickly adjust scaffold height between piers up to 18 meters tall, while ensuring worker safety during steel rebar installation and concrete pouring.
FAQ
Q1: What is Cuplock scaffolding?
Cuplock is a modular steel scaffolding system that uses a unique cup-and-blade locking mechanism. Components like vertical standards and horizontal ledgers connect via cups at fixed intervals, allowing fast, tool-free assembly.
Q2: What are the main components of a Cuplock system?
Vertical Standards (with bottom and top cups)
Horizontal Ledgers (with forged blades)
Diagonal Braces
Base Jacks & U-Head Jacks
Steel Planks
Toe Boards, Ladders, Connectors, etc.
Q3: What materials are used in Cuplock scaffolding?
Typically made from Q235 or Q345 structural steel, with painted, pre-galvanized, or hot-dip galvanized surface treatment for durability and corrosion resistance.
Q4: What are the advantages of using Cuplock over traditional scaffolding?
Faster erection and dismantling
Fewer components, easier inventory
High load-bearing capacity
Safer and more stable connections
Reusable and long lifespan
Suitable for a wide range of projects
Q5: Is Cuplock scaffolding suitable for both access and support?
Yes. Cuplock is ideal for:
Access scaffolding (façade work, internal towers)
Support scaffolding (formwork, slabs, beams)
Special applications (bridges, events, industrial maintenance)
Q6: How long does Cuplock scaffolding last?
With proper handling and maintenance, especially when hot-dip galvanized, Cuplock scaffolding can be reused over 10+ years across 100+ projects.
Q7: Is Zhuozhan Cuplock compatible with other brands?
Our system follows international Cuplock standards (such as 500mm/1000mm spacing), and can often be integrated with existing Cuplock systems. Custom connectors are available if needed.